Before being hired by Premium Foods as their quality assurance officer, Jacob Sarfo served as an apprentice with Premium Foods through the Partners in Food Solutions (PFS) apprenticeship program. “After graduating from Kwame Nkrumah University in Kumasi, Ghana, I knew I wanted to work in food production. When I learned that PFS can make that come true through their apprenticeship program, I gladly applied,” said Jacob. Once the one-year apprenticeship ended, Jacob was hired by Premium Foods where he utilizes the skills he learned from his apprenticeship. “I use a lot of the skills I learned from the food safety apprenticeship program including running quality checks, liaising with external food safety auditors and building the self-confidence I need to excel in my job.” In the next five years, Jacob would like to own a business but ultimately wants to help others realize their potential just as he did through Partners in Food Solutions.
Premium Food’s current apprentice, Maxwell Bruce, is also in the Partners in Food Solutions apprenticeship program and shares similar goals to Jacob. “I knew joining the PFS apprenticeship program would give me the exposure to the industrial food system that I desired and that’s why I applied,” he said. Maxwell has the unique opportunity to work alongside former Premium Foods apprentice, Jacob, and learn about food safety from someone he can look up to. “Working with Jacob motivates me to work harder. He helps me move outside of my comfort zone and shows me how to apply the knowledge I learned in school to real-world scenarios at Premium Foods.” Once finished with his apprenticeship at PFS, Maxwell would like to go back to school to obtain his Ph.D. in food science and technology, and hopes to work for an organization that addresses food security.
“I come from a developing country and I know how hard it can be for small businesses to get resources and support. I thought PFS was a great opportunity to give back and share some of the knowledge and skills that I’ve acquired over the years,” said Regina Barcena, senior manager of food safety & quality at The Hershey Company. Regina is currently volunteering with Partners in Food Solutions on a HACCP implementation project in Ghana.
PFS: Please tell us a little about your background.
RB: I am originally from Mexico and first started at Hershey as an intern there. I moved to our corporate office in Pennsylvania ten years ago and have had a few different positions including quality specialist, sanitation supervisor and quality engineer. I am currently the senior manager of food safety & quality at our Stuart Draft Plant.
PFS: Why did you decide to get involved with Partners in Food Solutions?
RB: I come from a developing country and I know how hard it can be for small businesses to get resources and support. I thought PFS was a great opportunity to give back and share some of the knowledge and skills that I’ve acquired over the years.
PFS: What has been the most rewarding thing about being a PFS volunteer for you?
RB: In general, the fact that I am able to improve the food safety culture of a developing country is very rewarding. Every year, there are millions of cases of foodborne illnesses, especially in low and middle-income countries. As a PFS volunteer, I delivered a good manufacturing practices training through video and demonstrated things like record-keeping and good hygiene practices to a client. I feel the work done by myself and the rest of the volunteers is raising food safety awareness and we’ve been able to reduce cases of foodborne illnesses.
PFS: Tell me more about the HACCP project you’re currently working on?
RB: The primary objective of the project is to develop a HACCP plan that will lead to an International Quality Certification. Gaining the additional certification will allow them to sell products in other countries and therefore increase their profits. It has been a very rewarding experience to work with volunteers from other companies like General Mills and Cargill. When we get together to help our client we are one team of experts, creating value for the final consumer. I consider this a perfect opportunity to be able to share my knowledge, learn from other experts and help people from other cultures and countries. Our next step is to train their 34 employees through a conference call and I am really excited to be part of this transformation.
PFS: What skills have you used/developed as a PFS volunteer?
RB: I’ve learned to be a partner. When I first joined PFS, I thought we were going to take on more of a consultant role. But, after the first meeting, I realized that I was going to learn just as much from them as they were from me. Volunteering with PFS and supporting African companies helped me realize that you can make big changes with small programs. I’ve been able to implement some of those learnings in my day job, and the learning and results have been fantastic.
PFS: How does the fact that Hershey supports PFS make you feel?
RB: Making moments of goodness is in Hershey’s DNA. I am grateful to work for a company that supports programs like PFS and allows me to develop my career in a global environment while at the same time supporting those in need.
We connected with first-time PFS volunteers, Camilla Cavalier and Sorana Ionita, to learn more about their recent experiences as client leads. When asked what she would say to someone who’s interested in joining PFS, Sorana, a Supply Chain Project Manager at Bühler, said, “If a certain project or company sparks your interest, either because you relate to their business or you have some of the skills required for the specific position, you should go for it! Even if the position doesn’t align with your day job’s description I would suggest you take a chance, volunteer as a client lead and enjoy the ride.”
PFS: Why did you decide to get involved with PFS?
CC: It didn’t take much for me to join. PFS aligns with my personal and professional interests, and since Bühler is an active partner I had some colleagues who were already involved. When I was asked to join a project I knew I wanted to get involved right away.
SI: I attended a training about cocoa farming in Ghana in early 2019 and that experience really opened my eyes to food production in Africa. After the training ended I knew I wanted to get involved in improving food security in Africa, but didn’t know how I could directly contribute as an individual. At the same time, a colleague introduced me to PFS and it was like the stars aligned – this was my chance to get involved with Africa’s food system.
PFS: Why did you choose to be a client lead for the company you work with?
CC: The client lead position for Valid Nutrition really aligned with my job at Bühler. I’m a project manager and already had experience working with remote and global teams so it seemed like a good fit for me. However, I didn’t have any experience in the project topic I was managing, which was a good challenge for me. I was exposed to quality lab design work that I would have otherwise never been exposed to in my day job at Bühler.
SI: My client, Fastizers Foods and Confectionery, was working on a food safety and quality control project, and a snack product development project involving cookies and biscuits. At Bühler, I am a supply chain project manager and do not work with food safety or product development. However, I am familiar with biscuit, cookie and waffle processing machinery, which helped me contribute in some areas of the projects with the client.
PFS: What’s your favorite part of being a client lead?
CC: I love coordinating the meetings and making sure everyone is getting value out of it. Sometimes it can be challenging to schedule calls with people from across the globe, but once we got the preliminary logistics worked out we were able to have fruitful discussions and I could keep the project moving forward through recap notes, delegating tasks, etc.
SI: I have really enjoyed working with people from such different backgrounds and cultures other than mine. I’ve been introduced to different perspectives and experiences that I may not otherwise get to interact with day-to-day. I’m always looking forward to my next status call!
PFS: What would you tell someone who is interested in becoming a PFS volunteer, but is hesitant to join?
CC: I would let them know that whoever joins as a volunteer is well supported by the PFS team. They’re available to answer your questions at any time and will be there to help you keep the project moving forward.
SI: If a certain project or company sparks your interest, either because you relate to their business or you have some of the skills required for the specific position, you should go for it! Even if the position doesn’t align with your day job description, I would suggest you take a chance, volunteer as a client lead and enjoy the ride.
Being an entrepreneur is not always easy, but for Tropical Lush CEO, Adarsh Shah, it’s a labor of love. “About three years ago, we moved from a small production kitchen to our current premises, which is larger. Our current facility has allowed us to manage logistics better, increase storage and improve our growth trajectory. Managing a growing business in Nairobi has its challenges, but we love it.”
As a fresh fruit juice business with increasing demand from new customers, challenges pop up. One being shelf life. “We started gaining new customers and reaching people farther away from our production facility, and therefore needed to improve the quality of our product over a longer period of time.” To increase shelf life, Adarsh consulted PFS volunteers who provided recommendations for new juice formulations. “The shelf life of the product used to range from two to three days, but due to improved formulation, we’re now at four to five days. One of the best things from this past year is that we’ve received great feedback from our customers and we attribute that to the improved formulation that PFS volunteers helped us with."
Tropical Lush has been working with PFS for two years and has gone through a lot of changes over the years. “We’ve hired new, highly skilled managers, doubled production and increased the number of deliveries to our customers. Having Johnson from PFS as a resource has been very helpful. He’s been on the phone with us to help when issues arise; it’s almost like having a partner in our business that can help me think through things.” Tropical Lush plans to move into a larger production facility in the near future where they can continue to grow the business. Until then, Adarsh still makes time to deliver product himself to clients around town, “I really enjoy the day-to-day and it’s always fun to meet clients face to face.”
Over 2 billion people around the world don't get adequate amounts of micronutrients in their diets like iron, vitamin A and zinc. Nutrient deficiencies can lead to stunted growth and life-long cognitive impairment in kids. Africa alone has the highest prevalence of undernourishment, with 20% of its population being affected. An important part of the PFS mission is to work with African food processing companies who provide healthy foods that support improved nutrition.
Project Peanut Butter (PPB), a nonprofit organization that seeks to advance the treatment of severe malnutrition through ready-to-use therapeutic food (RUTF) is one such client. RUTF is a nutrient-dense, locally produced peanut butter paste used for the treatment of severe acute malnutrition in children. PPB currently serves communities in Ghana, Malawi and Sierra Leone, and is expanding its operations to Côte d’Ivoire.
Partners in Food Solutions (PFS) and Project Peanut Butter have been working together since 2012 and have partnered on over 40 projects. Perry May, who retired from General Mills in 2015, has been volunteering on PPB projects since 2012 and has seen the impact of their work. “I really enjoy working with PPB. I’ve been involved with many of their projects and have seen a lot of business growth over the years and have even visited a PPB plant in Malawi. One of the current projects I am most excited about is their expansion project in Côte d’Ivoire,” Perry said.
With a new facility in Côte d’Ivoire, PPB will be able to reach a new population of people they didn’t have the opportunity to serve before. For the new plant, PPB was looking for recommendations to source a new piece of equipment to process their RUTF products.
After multiple discussions between PFS volunteers and PPB, they selected Anderson Dahlen Inc. (ADI), a custom design and manufacturing equipment builder based in Ramsey, MN, to design and build a RUTF processing system. “The reason we recommended them for the RUTF processing system was because we needed a vendor who had sanitary design for food equipment in mind. PPB was going to be producing a product for human consumption and they needed a piece of equipment that not only was safe and easy to use, but also easy to sanitize throughout the whole processing activity,” said Perry. “I worked with ADI when I was at General Mills and have known them since the early 90s. ADI also previously supplied PPB with a piece of equipment for their Ghana plant. “
ADI generously allowed PFS volunteers to bring ingredients into their facility to test make the product. This was vital to ensure the equipment worked efficiently and effectively before it was shipped to PPB. Perry explained, “When you’re working in Africa, there is one thing you tend to learn very quickly... if things don’t work right, it’s not going to be a quick fix overnight. It might be weeks until you get a new part and can fix something. Understanding that reality, it was extremely valuable that ADI let us bring ingredients like peanuts, milk powder and sugar into their facility to make peanut butter with the new equipment. Peanut butter is something you definitely don’t want splashed around your facility so we were really grateful that ADI opened up their facility for us to use as a small pilot plant.”
“We build food equipment for customers around the globe that we are very proud of, but I think this project probably made us feel even a little more satisfied than usual,” said Bill Olsen, the project manager from Anderson Dahlen. “This effort was particularly satisfying because of the end-user purpose. We were able to witness and participate in the production of some test products for the customer that we normally don’t get to engage with. The preliminary testing was important for us to conduct because it allowed validation of the system's mechanical and electrical control operations, while at the same time, validating the ability of the system to mix and process the specific ingredients into a finished product the client approved of.”
Even though ADI supplied PPB with a similar piece of machinery for their Ghana facility years back, this system was slightly different in process and scope and posed new challenges. “The end-user requested specific high amperage, quick-disconnect electrical connections for their eventual primary input power at their plant, which required slightly different termination and hookup hardware at the electrical control panels and drives. Because the system was also being shipped overseas, consideration also had to be given to the final sizes of various assemblies, as well as designing the parts of these assemblies with modularity to allow disassembly for nesting into shipping containers.”
After months of brainstorming, designing, fabricating and testing, the new processing equipment was recently containerized and shipped to PPB, where it will be assembled and go through additional testing. “We’re thrilled to have a custom piece of processing equipment that will be perfect for our RUTF product,” said Megan Manary, director of quality systems at Project Peanut Butter. “We’re so thankful for the PFS team, volunteers and Anderson Dahlen staff who donated over 200 hours and their expertise to this project. Through genuine partnerships like this, we’re able to continue our mission of improving food security across Africa and target vulnerable populations in need of more nutritious foods.”